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Project Spotlight: Vermont Flight Academy’s Hangar Transformation

Reviewed byKyle Damon

In the aviation trade, precision is the name of the game. When Vermont Flight Academy needed to fix a dark, unsafe hangar, they turned to Hyperlite. After a successful "test run" with a single light, they overhauled the entire facility with 23 Black Hero high bays. The result? A "completely different hangar" that’s safer, brighter, and built for hard work.

Project Spotlight: Vermont Flight Academy’s Hangar Transformation
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In this article
  1. Project Overview
  2. The Challenge: Visibility in High-Stakes Environments
  3. The Solution: Hyperlite Black Hero Series
  4. The Results: A Total Transformation
  5. Key Project Outcomes
  6. Why Choose Hyperlite?

Good lighting is about more than just seeing where you're walking—it's about getting the job done right without the headaches.
Last November, we teamed up with Kyle Damon, the Director of Operations over at Vermont Flight Academy. He was tired of working in a dark, dingy hangar in South Burlington, so we helped him swap out his old, weak lights for a setup that actually works as hard as he does.
When dealing with aviation maintenance and flight traning, precision and visibility aren't just goals—they're the name of the game. Here's a closer look at the process behind this 'completely different hangar' transformation.

Project Overview

  • Customer: Vermont Flight Academy
  • Location: South Burlington, VT
  • Background: Aviation / Flight Training & Maintenance
  • Product Applied: Black Hero Series LED High Bay Light
  • Quantity: 24 Units

The Challenge: Visibility in High-Stakes Environments

Operating a flight academy requires a professional workspace .From meticulous aircraft inspections to safe student operations, every detail matters. Unfortunately, the Academy’s existing hangar lighting was underperforming, creating a ripple effect of operational hurdles:

  • Dim Work Areas: Difficulty in spotting fine details during maintenance.
  • Inefficient Energy Use: High overhead costs from outdated, power-hungry fixtures.
  • Safety Risks: Shadows and "dark spots" that made maneuvering aircraft within the tight confines of the hangar a constant stressor.

Seeking a balance of power and reliability, Kyle opted for a trial run. The single-unit test proved to be the 'aha' moment, leading the Academy to greenlight a full-scale deployment to overhaul the entire hangar.

The Solution: Hyperlite Black Hero Series

For this project, we selected the Black Hero Series (29,000 Lumens). These fixtures were chosen for their balance of high output and customizable features:

  • Selectable Wattage & CCT: Allows the Academy to adjust the brightness and color temperature to match the specific needs of their hangar floor.
  • Plug-and-Play Reliability: Designed for quick installation so operations could resume without long delays.
  • Industrial Durability: Built to withstand the unique environment of an active aviation hangar.

The Results: A Total Transformation

Following the installation of 24 units, the feedback from the Vermont Flight Academy was immediate and clear. The new lighting didn't just brighten the room; it changed the entire atmosphere of the facility.

"The lights were installed this past Friday and we could not be more happy. It is like a completely different hangar." > — Kyle Damon, Director of Operations

Key Project Outcomes

Metric Improvement
Visibility Elimination of shadows under aircraft wings and in work bays.
Adjustability Ability to fine-tune light levels using selectable CCT/Wattage settings.
Operational Ease Seamless bulk order and rapid installation process.


Why Choose Hyperlite?

Choosing Hyperlite means more than just buying fixtures; it’s about a partnership. We specialize in helping industrial facilities—from massive warehouses to high-precision hangars—optimize their lighting for both safety and peak performance. Our VIP Account Management team works hand-in-hand with project directors like Kyle, ensuring every bulk order is backed by expert product selection and dedicated support from day one to installation.


Ready to upgrade your facility? Contact our specialists today or explore our Black Hero Series to see how we can transform your space.

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