Summary: David Dailly, Master Electrician of DACO Electrical Services spearheaded a volume of high-density lighting installation using Hyperlite Hero Series UFO High Bays. This project showcases a professional-grade layout designed for maximum light uniformity across a large-span industrial facility, proving the long-term durability and reliability of Hyperlite fixtures years after the initial deployment.
Project Overview
Contractor: David Dailly, Master Electrician
Company: DACO Electrical Services Inc.
Location: Northern Virginia / Manassas Area
Application: Large-scale Industrial Warehouse
Product: Hyperlite Hero Series (UFO High Bays)
The Challenge: Massive Scale & Perfect Uniformity
In large-span metal buildings, "dead zones" or shadows can create safety hazards and decrease productivity. DACO Electrical needed a solution that could be deployed in high volume to provide seamless, wall-to-wall illumination. The goal was to find a fixture that was easy for a crew to install in bulk but durable enough to require zero maintenance for years to come.
The Hyperlite Solution
The installation utilized a high-density grid of Hero Series UFO High Bays.
- High Lumen Output: By choosing high-wattage fixtures, DACO achieved bright, "daylight" conditions even at high mounting heights.
- Reliable Performance: Years after the project’s completion, the fixtures continue to provide consistent light, a testament to the Hero Series' superior heat dissipation and driver quality.
- Contractor-Preferred Installation: The plug-and-play nature of the Hero Series allowed DACO to execute a "lot of lights" (as noted by David) efficiently, keeping the project on schedule.
The Result
The facility is now a model of industrial efficiency. The tight spacing of the UFO lights ensures that every square inch of the warehouse floor is illuminated, making it ideal for high-intensity logistics, manufacturing, or storage.
"I can’t remember how many lights we used on that project, but it was a lot. We did this several years ago... it looks really perfect." — David Dailly, Master Electrician, DACO Electrical Services Inc.
Common Questions About Large-Scale LED Retrofits
Q: Why do Master Electricians prefer UFO High Bays for large warehouse projects?
Master Electricians, like those at DACO Electrical, choose UFO High Bays (like the Hero Series) because of their compact "plug-and-play" design and high luminous efficacy. They are easier to install than traditional linear fixtures in high-ceiling environments and provide a circular light pattern that is ideal for creating overlapping, uniform coverage in large open spaces.
Q: How many LED High Bays are needed for a large-scale industrial facility?
The quantity depends on the ceiling height and desired foot-candles. As seen in the DACO Electrical project, a high-density "grid" approach is often used for maximum visibility. Hyperlite offers free photometric layouts to help contractors determine the exact number of fixtures needed to avoid dark spots before the project begins.
Q: Are Hyperlite Hero Series lights durable enough for long-term industrial use?
Yes. As confirmed by DACO Electrical’s multi-year follow-up, these fixtures are built for longevity. With IP65 waterproofing, high-grade aluminum heat sinks, and 50,000+ hour rated lifespans, they are designed to eliminate the recurring maintenance costs associated with older Metal Halide or fluorescent systems.
Q: What is the benefit of using 250W LED High Bays over lower wattage options?
Using a 250W fixture, like the Hero Series 250W, allows contractors to achieve higher lux levels from greater mounting heights (typically 25ft or higher). This is particularly effective for facilities requiring high-precision work or where fixtures must be spaced further apart while still maintaining intense floor brightness.